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Episode: 2284
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Title: HPR2284: Resurrecting a dead ethernet switch
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Source: https://hub.hackerpublicradio.org/ccdn.php?filename=/eps/hpr2284/hpr2284.mp3
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Transcribed: 2025-10-19 00:52:54
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---
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This in HPR episode 2,284 entitled, re-selecting an Ethernet switch.
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It is hosted by MiWid and in about 15 minutes long and carrying a clean flag.
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The summary is, replacing a failing capacitor in the power supply of an Ethernet switch to make it work again.
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This episode of HPR is brought to you by an honesthost.com.
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Get 15% discount on all shared hosting with the offer code, HPR15, that's HPR15.
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Better web hosting that's honest and fair at an honesthost.com.
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Hello, heck of a big radio, this is Murphy on Micro if you prefer.
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Today's episode will be one of the kind I make you listen while I do stuff.
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I personally like those and I think it's, if advised, a very cheap way to get a show done.
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A bit more than four years ago, I bought two units of an 8-port gigabit Ethernet switch
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to be used one at my place and one at my parent's house as the main switches for the computer networks there.
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The units did their job until a while ago, the one at my place went toes up.
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I simply hooked up an old backup switch and did not think much about it any further.
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Until about two weeks ago, I got a call from my brother who's with my parents and he said,
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well, things are about half an hour I can't get to the internet.
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So the next thing I tried was to connect from the outside, which worked fine,
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but I could not get to his computer and the only thing in between was that set switch.
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So the point of failure was very obvious.
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With my help on the phone, my brother was able to hook up a backup solution
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to bring the family back online and I was left with two broken switches.
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At this point I was getting curious. Two switches of the same kind broken in
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roughly the same time I had my one here, so let's have a look inside, it can't hurt.
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I opened mine up, found the fault, which was a broken capacitor in the power supply,
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replaced it, and it works like a charm again.
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End of episode.
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Well, not quite. Fixing the first unit would have been a great show for HPR,
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but I just missed this opportunity.
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Luckily, I got a second chance.
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I'm now at my parents' house sitting in front of the second unit and hoping it's the same
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disease to be cured with the same measures.
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And I thought I would give it a go to record the show for HECA Public Radio on this one.
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So I verified the device is not working and I will start unscrewing the housing.
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It's a metal housing, solid, sturdy, that's one of the reasons why I like those, those switches.
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I already removed three of the five screws and I will undo the next two.
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I unscrewed all the screws.
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So the lid is open.
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What I can see, there are two printed circuit boards in the housing.
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One smaller one is the switch power supply with the main power source.
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And the big green PCB with all the electronics for the Ethernet switch stuff.
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So I can power it up just once again.
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And I see the power LED is blinking.
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And if you listen carefully, you can see some periodic buzzing sound.
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Let me see if I can record this.
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So it sounds like there is some startup in the power supply and then
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something goes wrong and the power LED goes off again and
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when it tries it again and again and again and it's blinking,
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blinking away, not getting booted at all.
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I turned it off again.
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So let's have a look with a multimeter at the voltage of the power supply.
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I know from the other device it's a 3.3 volt power supply and I already found the points
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which connect the meter on the green board just shortly after the on board power connector
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where the power supply is plugged in and then there's an additional buffer capacitor
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and some filtered choke.
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And after those we have some wire hooks where we can easily connect our meters.
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Turning it on again and I see on the voltmeter voltage jumping up and down between zero and
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two point something's re-ish volts.
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So it's obvious it's unstable and we can try to have a look at this voltage with the oscilloscope.
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Turn it off again.
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I will hook it up at the same point where I had the voltmeter and I will have a picture of this
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in the show notes.
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So let's try it on again.
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Still blinking away.
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And I see a changing voltage on the oscilloscope.
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Let's slow down the trace and it just trigger to catch the rising voltage.
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So what I can see on the scope here is now the voltage starts to rise.
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Slide the above the 3.3 volts point.
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Then it's stable therefore about 300 milliseconds and then it starts dropping almost down to zero.
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And this repeats at the same rate as the blinking of the LED.
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I managed to take a picture of the screen of the scope so you can see the
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the fall of the voltage right there.
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We have verified the voltage is unstable.
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It's just collapsing when the load is switched on when the computer
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in there tries to boot.
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And as you will see on the picture the output capacitor on the power supply is
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bulging the housing of the final electrolytic capacitor is bulging on the top
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which is already an indication that there's something wrong with this capacitor.
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So I will now remove the power supply PCB from the whole housing, unplugging the
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connector to the other board.
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And now unscrewing the mounting screws of the power supply PCB.
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One screw.
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Now the screw at the socket and then the same in the main time I will power up the soldering
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irons because I know it will be soldering this one capacitor.
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So now I have the PCB of the power supply in my hands and at the edge of the board
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close to the output there is this one electrolytic capacitor.
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Let's see if the soldering iron is already hot.
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Okay so now I have to unsolder two pins of this capacitor and one way to do it is to just
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play a little bit additional solder to have flux with it.
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And then I will try to use the solder suction pump to remove the solder of those two
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contacts. So I make sure the whole solder block is well molten and then I go with the suction pump
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and just pull it away.
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Especially with if you have single-sided PCBs with only one side of copper and no copper
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plating in the holes like you have on multi-layered digital boards and so on.
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Using the solder suction pump is a very good way and it normally works very well.
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Then remove all this solder and now this let's heat it up again.
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Yeah now this blocks better.
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And if the suction pump worked you can see basically the wire of the component
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in the middle of a hole and the area around it is already free so it's moving freely.
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Just sticking to some glue on the upside of the PCB so a little bit more force
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and now I have the capacitor in my hand.
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This multimeter has the possibility to measure capacity.
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The capacitor is 2,200 microfarad,
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10 volt. The meter can only do 20 microfarad, not 2,200 but from the experience I had with my
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other unit. I think it will be enough to test the capacitor.
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Let's see, should switch to capacity measurement first.
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No, it's still enough to get an over-range so the capacitor has still more than 20 microfarads,
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which is what you should expect from a device rated to 2,200 microfarads.
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I do not have the same size of component.
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I have 2,200 microfarads, 25 volts, not 10 volts. It's more than double the size of the
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original component. But there's plenty of room in the housing beside the power supply boards
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so I will just mount it, bend over, lying, lying sideways, which should work fine.
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So I'm bending the pin of the capacitor to fit in the holes of the
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board where the original component was.
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Bending a little bit more. So I have the two wires sticking out of the PCB
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on the solder side and I just have to apply new solder to the system.
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So clipping off the excessive ends.
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And then I would expect the thing to work again.
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So I'm optimistic and will mount the board right back into its place.
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First the screws at the power cable connector.
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Filling with the screws.
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One and the last one, which also stick around connection for the power supply
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to the housing to the ground lead of the mains cable.
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Tightening the nuts.
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So then replacing the plug on the main board from the power supply
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looks nice. Then replace the main mains cable and just turn it on and see what happens.
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And immediately power supply lights up, power LED lights up, steady and stable,
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and the rest of the LEDs perform normal blinking like for a regular boot of the device.
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Looks nice. Let's take the multimeter and connect it again to see if the voltage is.
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So the voltmeter says it's 3.29 volts. You can then have another look with the scope.
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Just to verify that things are fine again.
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Which I have no doubt. I don't know.
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So it's one steady trace at a 3.3 volt line. No visible hum on the signal.
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The device booted nicely. I think it's done. I have to close the housing, screw it up again,
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and then I'm left for the second. Perfectly working even at switch.
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So this leaves me with a warm, fuzzy feeling being very satisfied.
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Not for just getting this switch working again because I was pretty, pretty confident that
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it was the same problem which could be fixed easily.
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But I'm much, much more proud of now having a show for Hacker Public Radio recorded.
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And to have gotten this done, finally, finally.
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If you listen till now, hope you enjoyed the show. Have fun. See you next time. Bye.
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You've been listening to Hacker Public Radio at Hacker Public Radio dot org.
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We are a community podcast network that releases shows every weekday, Monday through Friday.
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Today's show, like all our shows, was contributed by an HPR listener like yourself.
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If you ever thought of recording a podcast, then click on our contributing to find out
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how easy it really is. Hacker Public Radio was founded by the digital dog pound and the
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infonomicum computer club. And it's part of the binary revolution at binrev.com.
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If you have comments on today's show, please email the host directly, leave a comment on the
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website or record a follow-up episode yourself. Unless otherwise status, today's show is released
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under Creative Commons, Attribution, ShareLite, 3.0 license.
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